Enviro-Paver®
R1015 Prototype shown operating at a depth of 50mm (2") at 6.7m (22ft.) per
min. at a width of 4.26m (14ft.) |
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Enviro-Paver®
R1015
Prototype Extension Rake leading Extension
Mill Processing depth of 50mm (2") |
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Enviro-Paver®
R1015
Prototype Pug Mill Main Mill Ext. Mill Rakes Heater Box Processing depth
of 50mm (2") |
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Enviro-Paver® R1015
Prototype Surge Bin/Elevator, Auger/Divider
and
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Screed Processing
depth
of 50 mm (2")
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Before and after pictures using the
Enviro-Paver®
R1015 Prototype
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100%
H.I.R.
at a processing depth of 50 mm (rejuvenator
depth of 50 mm (2")
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A
rear view of the Enviro-Paver®
Prototype Recycling Machine showing the extension mill (left side of frame), the milled
surface, the rear drive and steering wheel followed by the screed. The screed
is full of recycled asphalt and the screed extensions are in the extended position. |
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A
rear view of the Enviro-Paver®
Prototype
Recycling
Machine showing the rear drive and steering wheel, the vertical elevator
picking up recycled asphalt from the windrow for storage in the surge bin (not
shown). The windrow is being spread in front of the screed by the auger
assembly. Note the right hand electronic material sensing control located
above the auger assembly. Used to control the speed (material distribution) of
the left and right auger. |
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A
rear view of the Enviro-Paver®
Prototype Recycling
Machine showing, the rear drive and steering wheel and the screed assembly.
The right hand extension is extended and is full of recycled asphalt. |
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A
rear view of the Preheater Prototype showing the aggregate distribution bin. The hopper
is loaded with washed sand and is being metered by the fluted drum.
Distribution rate is monitored and controlled by on-board computer. Note the
rear drive wheels have left imprints in the heated asphalt surface. |
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A
view of the Enviro-Paver®
Prototype Recycling
Machine's rear drive and steering axle. The low speed, high torque, radial
piston wheel motor has been modified to accept an electronic pickup, used to
accurately monitor ground speed. Note the large diameter king pin bearings
(above and below the motor) for long service life and reduced grease washout
due to the high asphalt surface temperatures. |
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A
rear view of the Enviro-Paver®
Prototype Preheater
control cab mounted on a hydraulic boom. A similar cab is used on the Enviro-Paver®
Recycling
Machine. |
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of Enviro-Paver® R-1015 Model 2004 |
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Rear
view of Enviro-Paver®
R-1015 Model 2004 with Control
Cab on Hydraulic
Boom in front
of PATTERSON Industries Plant. |
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Side/Rear
view of Enviro-Paver®
R-1015 Model 2004 with integrated latest
model AS 2301 Caterpillar®
Screed with Topcon®
Ultrasonic Grade and Slope Control System. |
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Rear
view of Enviro-Paver®
R-1015 Model 2004 Integrated AS2301
Caterpillar®
Screed with Front Mounted
Extensions. |
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Side/Front
view of Enviro-Paver®
R-1015 Model 2004 with Asphalt Front
Hopper/5th Wheel Pin and Integrated Conveyor System for Remix or Integral Overlay Applications.
The Asphalt Hopper and Conveyor is hydraulically raised and lowered. |
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Side
view of Enviro-Paver®
R-1015 Model 2004 Heating System which is a
combination of infrared and convection type heating and will not plug up. It is
computer controlled and monitored, supplying supplementary heating if required
by the process. The Heater Box is shown with the R/H Extension down.
Hydraulics allow the Heater box to be raised/lowered and side shifted. |
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Front/side
view of Enviro-Paver®
R-1015 Model 2004 Integrated AS2301
Caterpillar®
Screed with
Topcon®
Ultrasonic Grade and Slope Control System.
Topcon's Smoothtrac®
Sonic Averaging System (SAS) is fitted to the L/H
side. The non-contacting design allows full maneuverability when turning
or passing over obstacles without lifting or removing the Beam Assembly. |
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Side
Close up of Enviro-Paver®
R-1015 Model 2004 showing Direct
Drive Pug Mill with 2 large diameter Down-Mixing
Paddles, Main Mill, Extension Mill, Rake System to scarify Heated Asphalt surface and
Grade Control Skis as well as Heater
Box.
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Front
view of Enviro-Paver®
R-1015 Model 2004 showing the
Asphalt Hopper. The Asphalt Hopper is fitted with a 5th Wheel
Pin
allowing transportation without removing the Hopper. Hydraulics are used to
raise the Hopper and Central Conveyor for
easy transportation. A clip-on 3 or
4 axle transportation Frame is attached to the rear end of the machine,
allowing Self Transportation. |
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Side/Rear
view of Enviro-Paver®
R-1015 Model 2004 in front of PATTERSON
Industries Plant. |
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Side
view of Enviro-Paver®
R-1015 Model 2004 with Front
Asphalt Hopper/5th Wheel Pin. |
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Front/Side
view of Enviro-Paver®
R-1015 Model 2004 with Front
Asphalt Hopper/5th Wheel Pin. |
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Close
up of Enviro-Paver®
R-1015 Model 2004 Integrated Caterpillar®
AS2301 Screed
showing Panel View Control
Station with Screed Left, Right and Middle Panel
Bubble Switch Control Panel Assemblies. |
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Close
up of Enviro-Paver®
R-1015 Model 2004 showing close up of
Screed Control Station with Panel View Touch Screen,
Screed Left, Right and
Middle Screed Bubble Switch Control Panels.
An integrated, heavy duty hinged Cover (shown in raised position) with dual
padlocks protects these important control elements when Recycler is not in
use. |
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Enviro-Paver®
R-1015 Model 2004 Middle Panel Bubble
Switch Control Panel located on each side of Recycler. Integrated Hinged
Covers with heavy duty Padlocks are fitted for added protection, security and durability. |
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Close
up of Enviro-Paver®
R-1015 Model 2004 showing Front
Panel Bubble Switch Control Panel mounted in a heavy duty
stainless steel, lockable Enclosure for added protection, security and durability. |
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Close
up of Enviro-Paver®
R-1015 Model 2004 Middle Panel
Bubble Switch Control Panel. |
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Close
up of Enviro-Paver®
R-1015 Model 2004 Operator
Cab on a Hydraulic Boom Assembly allowing the operator to swing,
raise/lower and extend/retract the Cab for optimal positioning during
operations. |
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Enviro-Paver®
R-1015 Model 2004 General Cab Interior
with integrated, "Hall effect" Sensor Joy Stick Controllers built into
the Operator Seat. These Rotary Position Sensors in the Joy Sticks use a
magnetically biased "Hall Effect" Integrated Circuit (IC) to accurately sense
Rotary Movement of the Actuator Shaft. Rotation of the Actuator Shaft
changes the "Hall Effect" IC's position relative to the
magnets. The output of the IC is converted to a linear output over 90° travel. The benefits of these sealed Joy Sticks are long service
life, low torque actuation, greatly reduced wear-out mechanisms and durability in
harsh environments. They are ideal for cranes, construction vehicles and equipment.
The Joy Sticks incorporate Front and Rear Steering and Cab/Boom functions. |
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Enviro-Paver®
R-1015 Model 2004 Operator Touch Screen showing
System Overview Screen and Cab Panel Bubble Switch Assembly plus
Travel Speed and Direction, "Hall Effect" Sensor Joy Stick. Shown at the top
right is the Emergency Stop (E-stop) which shuts down all Systems.
Emergency stops are fitted at all Operator Touch Screens and
Bubble Switch Control Panels for safety. |
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Enviro-Paver®
R-1015 Model 2004 showing
Auger Divider
System Screen. |
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Enviro-Paver®
R-1015 Model 2004 showing
Milling System Screen. |
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Enviro-Paver®
R-1015 Model 2004 showing Heater System
Screen. |
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Enviro-Paver®
R-1015 Model 2004 showing
Rejuvenator
System Screen. |
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Enviro-Paver®
R-1015 Model 2004 showing Caterpillar®
Engine Status Screen. |
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Covered under Patent No.
6,769,836 as well as other Patents applied for. |